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The Art of Lampworking E-mail
ImageLampworking is glassworking using a torch to melt and shape the glass. It is also known as  torchworking, as the modern practice no longer uses oil-fueled lamps. Although the art form has been practiced since ancient times, it flowered in Murano, Italy in the 1300s, and spread from there to the rest of Europe. In the 1850's lampwork incorporated into glass domed paperweights, primarily in France, became a popular art form, still collected today.

In addition to artwork, lampworking is used to create scientific tools, particularly for chemistry.

Early lampworking was done in the flame of an oil lamp, with the artist blowing air into the flame through a pipe. Most artists today use torches that burn either propane or natural gas for the fuel gas, with either air or pure oxygen as the oxidizer.

Lampworking can be done with many types of glass, but the most common are soda-lime glass, sometimes called "soft glass", or Moretti after an early Italian manufacturer; and borosilicate glass, often called "hard glass.

The Glass

ImageDifferent colors of glass must be carefully selected for compatibility with each other, both chemically and in terms of coefficient of thermal expansion (COE). Glass with incompatible COE, mixed together, can create powerful stresses within a finished piece as it cools, cracking or even violently shattering the piece. Different major types of glass, e.g., borosilicate and Moretti, are not compatible with each other. Chemically, some colors can react with each other when melted together. This may cause desirable effects in coloration, metallic sheen, or result in an aesthetically pleasing "web effect". It also can cause undesirable effects such as unattractive discoloration, bubbling, or devitrification. Specifically, the conversion of molten glassy matter into a stony mass by slow cooling, the result being the formation of crystallites, microbites, etc., in the glassy base, which are then called devitrification products.

Borosilicate glass is considered more forgiving to work with, as its lower COE makes it less apt to crack during flameworking than Moretti. However, it has a narrower working temperature range than Moretti and is considerably more expensive. Also, its working range is at higher temperatures than Moretti, requiring larger torches and the use of oxygen instead of air. In addition to producing a hotter flame, the use of pure oxygen allows more control over the flame's oxidizing or reducing properties, which is necessary because some coloring chemicals in borosilicate glass react with any remaining oxygen in the flame either to produce the desired final color or to discolor if extra oxygen is present.

The Tools

ImageTools for lampworking are similar to those used in glassblowing. Graphite or steel pads, rods, and other shapes are used for marvering the glass. Brass, graphite, or wooden molds (usually of apple or cherry wood) can be used to mold the hot glass. Tungsten picks can be used to drag glass around on the surface, or to bore a hole through a piece.

After designing a piece, a lampworker must carefully plan how to construct it. Once ready to begin, the lampworker slowly introduces glass rod or tubing into the flame so that the pieces won't shatter from thermal shock. The glass is heated until molten, wound around a specially-coated steel mandrel, forming the base bead. It can then be embellished or decorated using a variety of techniques and materials. All parts of the workpiece must be kept hot, at similar temperatures, or else they can crack or shatter. Once finished, the piece must be annealed in an oven, or else it can eventually crack or shatter.

The Annealing Process

Annealing in glass terms, is heating a piece until its temperature reaches a stress-relief point, that is, a temperature at which the glass is still too hard to deform, but is soft enough for internal stresses to ease. The piece is then allowed to heat-soak until its temperature is even throughout; the time necessary for this varies depending on the type of glass and thickness of the thickest section. The piece is then slowly cooled at a predetermined rate until its temperature is below a critical point, at which it can no longer generate internal stresses, and then the temperature can safely be dropped to room temperature. This relieves the internal stresses, resulting in a piece which should last for many years. Glass which has not been annealed may crack or shatter due to a seemingly minor temperature change or other shock.





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